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Glock, with its ten-millimeter, seemed to have missed a subtle twist in handgun tastes. Obviously, Smith & Wesson would come out with a pistol to match the .40 S&W ammunition. With the FBI’s imprimatur, that combination would become the hot new handgun—or that, at least, was what everyone in the industry assumed.

Gaston Glock traveled from Vienna to Las Vegas to attend the SHOT Show that year. American wholesalers and retailers, to whom Karl Walter, the company’s top executive in the United States, introduced Glock, treated the Austrian engineer with respect bordering on awe. He was the hero of the plastic pistol controversy, the champion of greater police firepower.

For all his stature at the SHOT Show company booth, however, Gaston Glock wasn’t yet known on sight by most executives and marketing men in the American gun industry. He could stroll the exhibition floor without being noticed. Walter had told him about the .40 S&W round. Glock decided to take a look for himself. He walked over to the Smith & Wesson display area, scooped up samples of the .40 ammo, and put them in his pocket. Later he took measurements and made an important discovery. “Mr. Glock realized,” said Walter, “that with only very minor changes to the Glock 17, we could introduce a pistol to fire .40-caliber rounds, and we could steal this opportunity from Smith & Wesson.”

Before S&W could get its distribution wheels turning and put a .40 model on gun store shelves, Glock began shipping its own version: the .40-caliber Glock 22. By mid-1990, the new Glock pistol, which, to the layman’s eye, appeared virtually identical to the original Glock 17, was headed toward being a big hit in its own right.

“Oh, my God, what an embarrassment,” recalled Smith & Wesson’s Sherry Collins. “We’re beaten to market on the gun for our own ammo, the round we’ve made especially for the FBI. And some Austrian gets there first!” Swirling a midday cocktail, Collins added: “The technical industry term for that kind of experience is ‘getting your ass kicked.’ ”

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Panic rippled through Smith & Wesson. Tomkins, a British conglomerate, had bought the company in 1987 and brought in a new chief executive officer to shake things up. The former head of United Technologies’ Pratt & Whitney Engine Division, Steve Melvin knew little about firearms. Collins, also new to the industry, was one of the few S&W executives working for Melvin who openly acknowledged the reality of the company’s decline. When Henry Allen, who worked as a feature writer for the Washington Post , called her in early 1990 to discuss the deterioration of American gun quality, she decided to plead guilty and promise that S&W would do better in the future. “Smith & Wesson admits its quality control became a laughingstock, even among writers for American gun magazines, who tend to be shills for the gun companies,” Allen wrote. “ ‘We are aware of that, and we feel we have corrected those problems,’ ” Collins told him.

While Smith & Wesson already made pistols, in addition to its better-known revolvers, its steel semiautos were mechanically complicated, prone to malfunction, and, as a result, not very successful in the marketplace. As more police agencies indicated they would switch from S&W .38 revolvers to Glocks, Melvin pressed his engineers to come up with a fresh pistol design that would keep these departments in the Smith & Wesson fold. The engineers whined about how the whole pistol trend was overblown. They insisted the plastic gun was a fad.

Melvin disagreed. Not only was Glock taking over the new market for nine-millimeters, but if the .40-caliber caught on, S&W would fall even further behind. In early 1991, the CEO gathered his top engineers and marketing executives around a conference table at the Springfield factory. He demanded to know what prototypes were in the works. What polymer pistol could S&W offer to compete with the Glock 17, the new Glock 22, and their respective compact variants?

The engineers fiddled with their Styrofoam cups, making excuses. Plastic, they repeated, would never catch on in the United States. They clearly resented being lectured by Melvin, a guy who made airplane engines.

Melvin lost his temper. He had brought a Glock 17 with him to the meeting; he took out the (unloaded) pistol and slammed it on the conference table. “If you can’t come up with a better handgun than the Glock,” Melvin shouted, “then copy the motherfucker!”

“And they did,” Sherry Collins recalled.

Melvin’s tantrum became the subject of gossip throughout the industry—an emblem of the American industry allowing a foreigner to beat and embarrass it. Reluctantly, the S&W engineers produced a polymer pistol. The company called it the Sigma, but it was a blatant knockoff of the Glock 17. Moreover, it was generally considered less reliable than the Austrian original. Introduced in 1994, the Sigma reinforced the growing impression that Smith & Wesson had lost whatever mojo it had left.

“I remember the first Sigma I saw,” said Rick Washburn, the New York–based theatrical prop master and gun trainer. “I called the Smith & Wesson people and said, ‘You guys, what do you think Glock’s going to say about this?’ ”

His S&W contact argued that the Sigma was different from the Glock—an improvement.

Washburn didn’t buy it. “I went, ‘Ah, I’ve taken your gun apart. I’ve taken the Glock apart. Yeah, the trigger is a little bit different. But, I’m sorry, I think you guys got some problems.’ ” Handgun experts made fun of the Sigma, calling it “the Swock” or “the Glock & Wesson.”

Within a few months, Glock filed suit against Smith & Wesson, alleging that the American company infringed on Glock patents and deliberately caused confusion among consumers by marketing an almost identical gun. “These patents are my personal property,” Gaston Glock said in a company newsletter at the time. “If someone stole my wallet or stole my car, I would call the police. The situation here is no different, except that I can’t call the police. So I must rely on the courts.”

Smith & Wesson claimed the suit was “totally without merit,” but three years later, it agreed confidentially to settle the matter out of court. S&W made a multimillion-dollar payment to Glock and altered the Sigma design slightly. But by then, the Sigma was a commercial afterthought. It never posed a real competitive threat to Glock.

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The successful patent suit against Smith & Wesson constituted a dazzling industry debut for Glock’s young in-house lawyer, a gregarious former prosecutor named Paul Jannuzzo. Despite the risk of offending American gun owners by taking a legendary rival to court, Jannuzzo pushed for aggressive legal action. The approach paid off handsomely, and there was little, if any, backlash from gun buyers. For an attorney in his mid-thirties who liked guns and shooting, the Glock general counsel’s job turned out to be a dream come true.

Jannuzzo, the son of a middle-class Catholic family, had majored in political science at Pennsylvania’s Villanova University. He attended mass on Sunday, often after a boisterous Saturday night of partying. Charming when he wanted to be, Jannuzzo had an explosive temper, especially when he had been drinking.